Tailor Welded Blanks (TWB) in different material and different thickness plate joint is normally achieved by laser welding and is generally used in automobile industry especially for ultra high strength steel welding.
It helps to reduce the material consumption and total weight but keeping same technical performances.
Industry 4.0
Intelligent manufacturing
Full automation production
ProArc have a significant developing in welding automation system for electronics Industry. We help our customer who are the famous battery manufacture in the world to develop the laser sealed welding for laptop battery.
Industry 4.0
Intelligent manufacturing
Full automation production
Sealed laser welding
With CCD Camera check welding quality in real time
Custom design for electronics industry
1. High frequency protected.
2. Tilting angle range from 0° ~ 90°
3. Main shaft equip a Ø14 mm through hole for pipe welding or shield gas.
4. Faceplate contains 3 straight slots for 3-jaw chuck (PG-050L or PG-095L in option).
*CE Conformity
1. For pipes or vessels rotation.
2. Metallic rollers bounded with polyurethane.
3. Quick, accurate roll centering adjustment.
4. Standard hand pendant with Forward-Stop-Reverse, speed potentiometer.
5. High frequency protected.
*CE Conformity
Diameter range:Ø9~1,400 mm
Roller diameter:Ø200 mm
Roller width:100 mm
load capacity:3500KG
Speed Range:60~1,200 mm/min
Roller type:PU
1. Adjustable roller center line setting automatically when loading workpiece.
2. Suitable for diameter from Ø300mm ~ Ø6,000mm.
3. Weight capacity from 12 tons ~ 60 tons.
1. Provides circumferential welding (lathe welding) for tube, pipe, vessel…etc. in an easy operation but good welding quality solution.
2. This optimizes any process which reduces welding costs and improves the quality of the weld.
3. Suitable for TIG (GTAW), MIG (GMAW), Plasma (PAW) and Sub Arc welding (SAW) process.
The style main frame design that allows 7 angular position adjustment from vertical to horizontal position (0° ~ 90°). Index welding is also available in this series.
ProArc provides plug-and-play longitudinal seam welding machine for tubes, cylinders, vacuum components, water tanks, cones, flat sheets, etc.
Advantages
1. Servo motor drive carriage and double linear guide way provides great precision of 0.05mm accuracy (0.002”). Motion speed reach to 2-16,000mm/min (1~640ipm).
2. Mandrel adopts with our special design copper backing-bar and copper clamper to dissipate heat quickly.
3.Strong machine structure provides large working capacity from thickness 0.1 to 10mm
4. Smart control box, you can get started quicker than you think with it.
5. High accuracy motion for laser welding standard.
Welding process: All weldable metals by TIG, MIG, Plasma, Submerged arc welding and laser welding.
*CE conformity.
Drive motor:Servo motor
Thickness:0.1 - 10 mm
Welding length:684 - 3,724 mm
Workpiece min. dia.:67 - 311 mm
Workpiece max. dia.:850mm (option for increasing)
Travel accuracy:± 0.05 mm
Carriage speed:2 ~ 16,000 mm/min
Welding process:TIG/MIG/Plasma/SubArc
TR-KB Series
1. Capacities range from 15,000 to 60,000 kilograms.
2. Superior worm gears reducer designed to provide high torque and low backlash.
3. Synchronized AC inverter drive control for two motors.
4. Metallic rollers bounded with natural rubber.
5. TR-KB series designed with symmetrical roller for quick and accurate centering adjustment.
6. Adjustment bolt for different work diameter.
7. Standard hand pendant with Forward-Stop-Reverse, speed potentiometer.
8. High frequency protected control box.
9. Fast/Slow footswitch - optional.
Diameter range:Ø300~5,500 mm
Roller diameter:Ø405 mm
Roller width:TR-15KB- 125mm
Roller width:TR-30KB- 180mm
Roller width:TR-45KB- 230mm
Roller width:TR-60KB- 280mm
load capacity:15K / 30K / 45K / 60K
Speed Range:15KB~45KB- 100~1,500 mm/min
Speed Range:15KB~45KB- 100~1,350 mm/min
Roller type:15KB- Rubber / 45KB&60KB-Rubber metal
1. ProArc delivers compact design welding manipulator in a economic solution.
2. It can work with welding positioner or turning rolls as a cost saving welding
package to make your welding stable and easy.
3. Transverse adjustment by manually through quick lock handle.
4. Boom lifting can be adjust by manually or electrical control (option).
5. Standard with 360 deg. rotation base and quick torch position adjustment
manual slide.
6. Quick torch position adjustment in X/Y/Z axis through manual slide.
7. Compact design to save floor space and easy for installation.
ProArc and HIWIN bring robot application to a intelligent and remarkable milestone in welding industry through the new weld robot system.
System comes with full package including
Cut wire
Work station w/Multi Task
Modular cells
To define robot in the COORD export system
Pass [Position Register] function to make function infinity
PT-103 welding positioner with standard control box
PT-104 welding positioner with digital control box
Rotation speed
A type: 0.3-4 rpm
B type: 0.6-8 rpm
C type: 0.8-12 rpm
D type: 1-16 rpm
1. High frequency protected.
2. Machined "T" slots table with pilot and through hole.
3. High quality worm gear reducers for smooth operation and minimal backlash.
4. Free maintenance grounding system.
*CE Conformity
1. All welded steel frame structure.
2. For long weldments rotation.
3. Capacities range from 500 to 20,000 kilograms.
4. Machined "T" slots table with pilot and through hole.
5. A. C. inverter drive for rotation.
6. Forward-Stop-Reverse and variable speed control are standard.
7. Totally gear-safe design.
8. Maintenance-free grounding system.
9. Optional adjustable table height to fit larger workpiece.
*CE Conformity
It's suitable for MIG/MAG automate processes in heavy fabrication industries. There are four adjustable parameters (oscillation width, oscillation speed, oscillation dwell time on both ends) which controlled by simple control panel.
1. Capacities range from 1,000 to 6,000 kilograms.
2. For pipes or vessels rotation.
3. Metallic rollers bounded with polyurethane.
4. Quick, accurate roll centering adjustment.
5. High frequency protected.
*CE Conformity
Diameter range:Ø50~3,000 mm
Roller diameter:Ø200 mm
Roller width:TR-1000B: 50mm
Roller width:TR-3500B: 100mm
Roller width:TR-6000B: 150mm
load capacity:1000KG/3500KG/6000KG
Speed Range:60~1,200 mm/min
Roller type:PU
1. 1000 ~ 5000 Kg loading capacity (Model PT-1000H ~ PT-5000H)
2. Lift axis is hydraulic control
3. Tilt & Rotate axis is electric motor control.
4. Hydraulic lifting reaches to 45 degree.
5. High frequency interfere.
*CE Conformity
The ProArc WO-15 oscillator is perfect for automated arc manipulation by use of
mechanical arc oscillation.
It's suitable for MIG/MAG automate processes in heavy fabrication industries.
There are four adjustable parameters (oscillation width, oscillation speed, oscillation dwell time on both ends) which controlled by simple control panel.
ProArc WO-15 oscillator can work as stand-alone device or be a part of more advanced welding system.
Oscillation type:Pendulum weaver
Input Power:AC110~230V/DC24V
Output Power:60W
Oscillating speed:0.1~5 rpm
Oscillating width:+-15 degree
Left/Right dwell time:0~10 sec
Operating Temperature:0~50 °C
Max. weight capacity:5 KG
max. torque:24 N-m
Dimension ( L x W x H ):98 x 108 x 250 mm
Weight:3 KG
PT-203 welding positioner with standard control box
PT-204 welding positioner with digital control box
Rotation speed
A type: 0.3-4 rpm
B type: 0.6-8 rpm
C type: 0.8-12 rpm
D type: 1-16 rpm
1. High frequency protected.
2. Machined "T" slots table with pilot and through hole.
3. High quality worm gear reducers for smooth operation and minimal backlash.
4. Free maintenance grounding system.
*CE Conformity
Option for Manual lifting control / Digital control box
1. High frequency protected.
2. Machined "T" slots table with pilot and through hole.
3. High quality worm gear reducers for smooth operation and minimal backlash.
4. Free maintenance grounding system.
5. AD type adjustable table height option available.
6. Standard forward/reverse rotation and variable speed control.
*CE Conformity
ProArc helps our customer to develop the laser welding automation system in Golf clubs manufacturing industry. Integrated with Fanuc robot system and Rofin laser, we provide a total solution for our customer both in laser welding and laser cutting.
Industry 4.0
Intelligent manufacturing
Full automation production
Custom design for automotive industry
circle welding machine for nozzle welding.
If you are looking for simple circumferential welding automation, this one can be your solution.
With ProArc smart controller, you can develop your welding parameter and get a repeatable performance. It assists to increase your productivity!
4 Major Advantage:
1. Cost effective and modular design.to increase welding productivity.
2. Set up with CB-107-1 Sequence controller :
* User-friendly sequence controller.
* Save 100 sets of programs
* Even a non-experienced user can learn how to operate in few minutes.
3. High frequency protected
4. Suitable for different welding processes like TIG, MIG and plasma welding.
5. 2 year warranty
*CE Conformity
ServoArc welding package can be simply applied in ProArc standard welding product by changing servo motor and integrate with advanced control box CB 500 or CB 600.
4 major advantages you will get
1. Equipped with servo motor
2. Welding program can be edited and stored
3. 0~10V analog interface available to control welding current
4. 3 additional dry contacts available for accessories such as Cold Wire Feeder, Arc Voltage control, Welding Oscillator etc.
Controller to be used:CB-500
Product ranged covered:Welding Positioner, Turn Table, Column and Boom, Side Beam
Application:For single unit to be operated independently
Controller to be used:CB-600
Product ranged covered:Welding Positioner, Turn Table, Column and Boom, Side Beam
Application:Select 2 unit to organize the welding package such as Welding Positioner with Column and Boom
ProArc PCW Precision Circumferential Welder provide all of the features necessary to position and rotate parts for circumferential welding.
Advantage:
1. The extreme accuracy welding lathe with servo motor control for turntable
and transverse carriage.
2. Allow unskilled people to get high welding quality and consistently
production progress.
3. Designed to enable horizontal or vertical configuration for more flexible
welding solution.
4. ProArc offers a user-friendly and intuitive controller interface that allows
users to implement the system quickly.
5. ProArc designed AVC (option) Enable to set the parameter of AVC in the
integrated controller.
6. Motorize carriage on X axis (option) Ball screw drive system with dual linear
guide way.
* Positioning accuracy is +- 0.01mm
* Travel speed 1 ~ 10,000 mm/min
5. Maximum through hole for diameter 80mm.
*CE Conformity
ProArc ServoArc PT-200s is ready for sell. It is a mini positioner that specially designed for automated welding.
PT-200s adopts with servo motor and multi-functional CB-500 controller to provide the most stable rotation.
It’s easy to build your own welding parameter library that significantly improves welding quality and increases production yield in a short time.
• Excellent graphic user interface controller
• Uses 20-bit servo motor to achieve 0.1° rotation accuracy
• Speed of 0.01 ~ 30 rpm with constant torque & rotation stability
• Tilting range from 0 ~ 120°, manual adjustment
• Floor type structure for convenient loading/unloading of weldments - create welding flexibility
• High frequency interference protection
• Spindle through hole allows delivery of shield gas
1. Provides good circumferential welding (lathe welding) for tube, pipe, vessel…etc. in an easy operation way.
2. This optimizes any process which reduces welding costs and improves the quality of the weld.
3. Suitable for TIG (GTAW), MIG (GMAW), Plasma (PAW) and Sub Arc welding (SAW) process.